Coast flashlight disassembly: How to apart Coast PX20 & G25

Last Updated on October 27, 2022

People may face several problems while using a flashlight. Sometimes the battery can be damaged, or the light may be turned off for internal malfunction. Even a well-manufactured flashlight may be worn out, although it has an excellent reputation. This article will show you how to disassemble a Coast flashlight. You will get some different solutions for several flashlight models.

How to disassemble a Coast PX20 flashlight?

The mechanism of the Coast PX20 is slightly different from other Coast products. It has an attached battery in the back part of the light. Now, we are mentioning the process of disassembling a Coast PX20 flashlight.

• Take out the battery

The Coast PX-20 attaches the battery to the back part of the flashlight. But the front part is different. You should hold the two separate parts with two hands and turn the flashlight’s backside counterclockwise. Therefore, the battery will come out.

Some flashlights do not attach the battery to the back part. The batteries are attached to the flashlight separately or in a battery case. In these situations, you have to remove the head or tail cap by turning them counterclockwise and then picking up the battery.

• Remove the retainer

When you remove the battery from the Coast PX-20 flashlight, you will see that there is a retainer attached to the front part of the flashlight. You have to spin the retainer left, and it will come out. First, it will be loosened. Now, pop it out and keep it beside the battery to attach it to the flashlight again.

• Remove the flashlight’s switch

There is a small plastic thing that sits under the retainer of Coast PX 20. Remove the plastic by popping it out.

After removing the batteries and all other functional parts, you will notice that there is a switch attached to the inside wall of the torch. Sometimes, all parts of the flashlight may be okay, but the device may be problematic because of a malfunctioned switch. So, remove it by popping it out.

• Take apart the assembly

The last functional part is that you have to try it out gently to remove all the tiny parts. In this step, you can use the help of a screwdriver.

Your flashlight disassembly has been completed.

How to disassemble and repair a Coast G25 flashlight?

The function of the Coast G25 flashlight is slightly different from the Coast PX20 flashlight. Its disassembly starts with removing the tail cap, which is related to most of the flashlights disassembled. Now, we will show you how to open the Coast G25 flashlight from the inside.

• Remove the tail cap

When you turn the flashlight’s tail cap counterclockwise, it will automatically come toward you. You should slightly twist it because the tail cap of the Coast G25 is strongly attached to the flashlight’s back.

• Remove and Install the battery

If the Coast G25 flashlight stops working because of a damaged battery, you must replace it. So, you should rotate the top half of the Coast LED Lenser. Thus, it will clear the handle.

Now, you will tilt the handle. This process will remove the battery from the case. Take a new battery and install it inside the battery case.

• Taking out and replacing the switch

All the parts of the Coast G25 flashlight are available on the market. So, if you think that the flashlight can not turn on because of its damaged switch, you have to take it out and install a new one.

Does Coast flashlight provide any warranty service for the products?

The Coast is a popular flashlight manufacturer. Its flashlights are durable and trustworthy.

Still, several technical issues can be found with the product. The Coast is ready to repair them. But the policy does not work in the situation when the flashlight is defective due to the user’s fault.

Final Thoughts

Disassembling a flashlight is a vital task for its repair. You can check every part of the flashlight individually throughout the process. So, you must disassemble every flashlight part carefully and reattach them after repair.