Mini Maglite battery cap stuck: How to remove it?

It is a terrible situation for flashlight users when their battery caps stick to the battery. Generally, users must remove the battery from the compartment when the battery power is low. Unfortunately, you opened the battery compartment and tried to take out the batteries, but the battery cap was sticking to them. Here is the fix-

What is the reason the battery cap is stuck?

Corrosion is the major reason why the battery cap is stuck. Leaking from batteries is another important matter that speeds up this issue. The leaking elements from the battery may harm your device if you do not notice them properly.

Solution 01: Use a flat-head screwdriver

Apply a flat-head screwdriver to the battery and twist it. If the cap is not extremely attached to the battery, it will easily come out. But, even if you are unsuccessful, you must follow the next steps.

Essential elements: 

  • A screwdriver
  • An old newspaper

First, you have to lay out the newspaper on the table because the old battery should fall on it. Now, remove the tail cap of the flashlight and turn it upside-down. Now, pinch the battery cap and try to take it out. If the battery is strongly attached, you must use a screwdriver to twist the battery to take it out.

Solution 02: Apply hot water

According to this process, you have to use hot water along with the screwdriver. First, apply a small amount of hot water to the place where the battery cap is attached. Now, use the screwdriver to twist it again.

How to remove a stuck Mini Maglite battery cap?

Removing a stuck cap from a battery is not an easy task. Sometimes it can be difficult when the cap is strongly attached, and you have no idea. So, we are providing you with some alternative steps on how you can easily remove the stuck battery cap.

But you should also remember that the following steps will only be necessary if you cannot successfully remove the battery cap through the steps given above.

Essential ingredients:

  • A tape
  • A pipe wrench

Remove the flashlight’s head: Start the process by removing the head of the flashlight. It will give you access to the flashlight inside.

Identify the problem: This task is crucial. The stuck batteries can cause the stuck cap issue. Moreover, it can be the only reason for most of the stuck battery cap problems. So, check both the battery and the battery cap.

Wrap the light with a piece of tape: It is impossible to remove the battery cap by hand. When you try it, the battery may slip out. So, wrap the battery with heavy-duty tape.

Use a pipe wrench: If you have a pipe vice and a pipe wrench, you can use them to remove the stuck cap from your Maglite battery. Keep the light in a tight position, as it cannot turn around while the wrench is on it.

Using a pipe vice and a pipe wrench is necessary when the flashlight’s two parts are strongly attached. But, when it becomes impossible to remove with your hands, you should use the extra tools.

Remove the alkaline solution: After removing the battery cap, you can easily find that there is a significant amount of alkaline sticking to the battery. You can also notice the corroded area. Clean the area with alkaline and make the battery usable again.

Now, you have to tighten the new battery cap slowly, as it does not crank.

Cautions!

Always wear a pair of protective gloves on your hands because the leaked acid from the batteries may harm your skin. You can also use eye protection glasses to save your eyes.

Final thoughts

The Mini Maglite is a popular flashlight. The problems with the flashlight are not so hard to solve. The problem of a stuck battery cap can be easy to solve if you have the perfect screwdriver and a suitable pipe wrench.

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